Coleman gas furnaces

8 reports to CPSC, the latest made Mar 3, 2025. A report isn’t a recall.

Watch it to hear when CPSC publishes new reports about it. CPSC’s own search

Watch and the shortlist are kept with a free account, on every device. Your watch list. CPSC’s own search is on saferproducts.gov.

At a glance

From SaferProducts.gov, released Oct 25, 2026.

8reports to CPSC
Mar 3, 2025the latest report was made
Jun 3, 2011the earliest
8with the company’s comments

Brand: Coleman
Maker: JOHNSON CONTROLS INCMakers, importers or sellers, as the reports name them
Product: Gas furnacesCPSC’s product type: Gas Furnaces (code 310), in Home Maintenance and Structures: Heating, Ventilation & Air Conditioning

By month

1 report from April 2024 to March 2025; the most in March 2025, 1. 7 earlier reports, since June 2011, are in the table.

The numbers, as a table

Reports to CPSC by the month each was made, newest first
Month	Reports
March 2025	1
January 2016	1
February 2015	1
October 2014	1
October 2012	1
January 2012	1
November 2011	1
June 2011	1

How badly anyone was hurt

Hurt, care not known 1 CPSC: Injury, Level of care not known
No one hurt 6 CPSC: Incident, No Injury
No incident, no one hurt 1 CPSC: No Incident, No Injury

As each report says it, in short words; CPSC’s own words are under each.

The reports, as CPSC published them

Reports people made to the U.S. Consumer Product Safety Commission. CPSC publishes each one after sending it to the company named, and doesn’t guarantee they’re accurate. A report isn’t a recall.

Each report is the words of the person who made it, as CPSC published them. The company’s comments, where CPSC published any, are set apart as the company’s own.

CPSC, SaferProducts.gov public database export. Released Oct 25, 2026. Updated daily.

No incident, no one hurt
Made Mar 3, 2025, sent to the company Mar 13, 2025, published by CPSC Mar 27, 2025

The product, in the report: Coleman Furnace. Serial #W1N0505479 Model #TM9V060B12MP11A. Manufactured in 2010, installed in my house in 2012.

I own a Coleman/York 96% efficient furnace manufactured by Johnson Controls Heating and Cooling. The clear condensate collector has cracked and developed several leaks (see attached pics). Leaking water is rusting the sheetmetal in the upper area of the furnace above the lower compartment which houses electronic circuitry for controlling it. There are also electrical connectors in the pan that the water is leaking into. According to the technician, if water reaches this area, it will cause the motor to short out.
Apparently there was a bulletin released that indicated a warranty issue if the part ‘prematurely’ cracked. According to the Johnson rep, consumers were not notified of this issue and now that my warranty is 2 years past, the part is no longer covered. Does that mean it is no longer a safety issue?? It seems that this is still a safety concern and a known defective part should be covered. According to the technician, this issue probably started at least 2 years ago before my warranty expired. I called Johnson Control, they indicated that since the part did not leak prematurely, it would no longer be covered. Also, when I spoke to the representative, she indicated that there never was a recall only a bulletin. However, there appears to be evidence from other sources (pictures attached) that there was a recall. Either way, I was never notified and had no way of mitigating the problem.

Model
Model #TM9V060B12MP11A
Serial number
Serial #W1N0505479
Bought from
Feller Heating, 360-733-4827, Bellingham, WA
Bought
Aug 1, 2012, about then
Where
Bellingham, Washington: Home/Apartment/Condominium
Who was involved
Age 67, Female
The reporter’s relation to them
Self
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
No Incident, No Injury

The company’s comments, in its own words

(3/25/2025) JOHNSON CONTROLS INC: York International Corp. (“York” or “Johnson Controls”) takes potential product safety issues very seriously and monitors consumer reports and relevant information through saferproducts.gov. The product that is the subject of this report meets or exceeds the US Government and Industry Safety Standard requirements (i.e. CSA/ANSI Z21.47/CSA 2.3, etc.) as noted in our safety agency Listings. York has investigated the consumer’s feedback about an alleged issue with the condensate pan in their Coleman/York Furnace Model TM9V060B12MP11A Serial Number W1N0505479 (the “Product”). York contacted the consumer to discuss the issue, and the consumer indicated that their HVAC technician had already replaced the part. York requested that the consumer ask their HVAC technician file a claim for reimbursement with York to compensate the consumer for the repair. There is no associated recall with the Product. A service bulletin was sent in 2011 that indicated the condensate pan was prone to cracking and should be returned and replaced. York offers a warranty for this Product, subject to the limits detailed in the manual and online. Here, the standard limited warranty expired on parts and labor due to the age of the Product. Despite the warranty expiration, York intends to reimburse the consumer for the repair as noted above. York is committed to providing safe products to consumers and, therefore, invites any consumer with a safety concern regarding one of its products—to contact York’s Consumer Relations call center toll free, at (877) 874-7378.

CPSC report 20250303-D7CBE-2147332784. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Jan 9, 2016, sent to the company May 6, 2016, published by CPSC May 20, 2016

The product, in the report: Coleman Gas Furnace Model DGAF100CDK Serial Number W0H6752243 100 BTU 115 U Installed in Drywall inclosed closet with vented door.

Furnace was installed in our new home in 2006. Twice since installation it has kicked on to the initial warm up stage, but failed to cycle to the next stage and start the blower. The result is that the furnace begins to over-heat to the point were the filter begins to smoke.
Fortunately someone was home to force the heater to shut off. The filter was so hot that it could not be touched.
The repairman that came out both times said that the filters we are using are appropriate for the unit. The cause was determined to be a failure in the circuit board. The circuit board was replaced both times, for over $600 each time.
Now the same problem has occurred with out second furnace, which is the same make and model.

Model
DGAF100CDK
Serial number
W0H6752243
Bought from
Bonnevilla Homes, Colorado
Bought
Jun 18, 2006
Where
Bloomfield, New Mexico: Home/Apartment/Condominium
Who was involved
Unknown
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(5/20/2016) JOHNSON CONTROLS INC: York International Corp. (“York” or “Johnson Controls”) takes potential product safety issues very seriously. We are aware of our responsibilities under the Consumer Product Safety Act and routinely monitor consumer reports and other relevant information accordingly through saferproducts.gov. The product that is the subject of this report meets or exceeds the US Government and Industry Safety Standard requirements (i.e. ANSI Z21.47, CSA 2.3 or UL1995, CSA C22.2, etc.) as noted in our agency listings.
The product design incorporates redundant safety sensors and self-diagnostics that will shut down the product if the temperature exceeds the specified limit. The Industry Safety Standard requires that a manufacturer conduct a product test that simulates several conditions, including a failed blower motor. Our product design passed those tests and, as required, fails in a safe manner by shutting down. Although residual heat must dissipate if the blowers do not operate properly, the consumer noted that her unit “over-heat[s] to the point that the filter begins to smoke” which is not expected with our recommended filters. York is contacting the consumer directly to get more information regarding filters used.
The product is covered by a limited warranty. The consumer’s report notes that the unit was installed around 2006, and that the consumer had a service technician come out and replace the circuit control boards. With the exception of the heat exchanger, which has a separate warranty period, the age of the product is beyond the general product warranty period.
York is committed to providing safe products to consumers and, therefore, invites this consumer—and any consumer with a safety concern regarding one of its products—to contact York’s Consumer Relations call center toll free, at (877) 874-7378.

CPSC report 20160109-B6138-2147424904. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Feb 27, 2015, sent to the company Apr 9, 2015, published by CPSC Apr 23, 2015

The product, in the report: Coleman furnace, Model DGAA090, serial number 000922990

Heat exchanger had 2 huge cracks in it rendering the unit unsafe. The defects were exactly as described in other Coleman furnaces that were recalled. I was forced to buy a new one. My model number was DGAA090, and serial number was 000922990.

Model
DGAA090
Serial number
000922990
Where
Flat Rock, Michigan: Mobile/Manufactured Home
Who was involved
Unknown
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(5/7/2015) JOHNSON CONTROLS INC: York International Corp. (“York” or “Johnson Controls”) takes potential product safety issues very seriously. We are aware of our responsibilities under the Consumer Product Safety Act and routinely monitor consumer reports and other relevant information accordingly through saferproducts.gov. The product that is the subject of this report meets or exceeds the US Government and Industry Safety Standard requirements (i.e. ANSI Z21.47, CSA 2.3 or UL1995, CSA C22.2, etc.) as noted in our agency listings. Furthermore, the product is covered by a limited warranty. Warranty claims within the warranty period for the heat exchanger typically are handled by Stylecrest (the Distributor for this product).
This particular model was not the subject of a recall. The consumer’s report notes that around Feb 17, 2015, his heat exchanger was found to have 2 cracks. Our warranty on the heat exchanger for this product is 120 months and the age of this unit was beyond that warranty period.
York is committed to providing safe products to consumers and, therefore, invites this consumer—and any consumer with a safety concern regarding one of its products—to contact York’s Consumer Relations call center toll free, at (877) 874-7378.

CPSC report 20150227-B615D-2147434996. Submitter: Consumer Search for it on SaferProducts.gov
Hurt, care not known
Made Oct 10, 2014, sent to the company Oct 23, 2014, published by CPSC Nov 6, 2014

The product, in the report: Coleman Furnance MFG Housing

Purchased Coleman furnace 2 years ago. We were just getting cool air coming out of our vents. Service tech came out to service. “Tech found severe crack in heat exchanger with heavy roll out, burning wires to gas valve and sensor. Unit shut down. NOT SAFE TO RUN.” Coleman had a mass recall on a different model of furnace for this same issue. Carbon monoxide detector would occasionally go off. Tech stated if we were to turn on the furnace we could very likely catch our house on fire. As for injury’s we were possibly exposed to carbon monoxide.

Model
DGAA909BDTB
Serial number
WILI382257
Bought from
Legacy Heating and Air, Inc.
Bought
Apr 2, 2012, about then
Where
Elkhart, Indiana: Home/Apartment/Condominium
Who was involved
Age 4, Male
The reporter’s relation to them
My Child
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Injury, Level of care not known

The company’s comments, in its own words

(11/13/2014) JOHNSON CONTROLS INC: York International Corp. (“York” or “Johnson Controls”) takes potential product safety issues very seriously. We are aware of our responsibilities under the Consumer Product Safety Act and routinely monitor consumer reports and other relevant information accordingly through saferproducts.gov. The product that is the subject of this report meets or exceeds the US Government and Industry Safety Standard requirements (i.e. ANSI Z21.47, CSA 2.3 or UL1995, CSA C22.2, etc.) as noted in our agency listings. In the Incident Report, the consumer noted that they had contacted the manufacturer. York believes that they had been working through the dealer as we could not find any file under the customer name or unit serial number. However, Stylecrest was able to locate the dealer’s very recent warranty claim for a replacement heat exchanger on Nov. 4, 2014, indicating that the consumer’s unit has already been addressed. This product model is covered by a warranty on the heat exchanger. Warranty claims for the heat exchanger are handled by Stylecrest, the distributor of this product. To further understand this incident, York has sent a return authorization to the dealer on the heat exchanger if still available. York is committed to providing safe products to consumers and invites any consumer with a safety concern regarding one of its products, to contact York’s Consumer Relations call center toll free, at (877) 874-7378.

CPSC report 20141010-3A77F-2147440191. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Oct 30, 2012, sent to the company Nov 27, 2012, published by CPSC Dec 18, 2012

The product, in the report: Coleman Furnace Model # DGAAO77BDTA

Coleman Furnace Model # DGAAO77BDTA Cracked heat exchanger Carbon monoxide hazard Expensive repair, although part warrantied, due to labor 8 years old Trailer

Model
DGAAO77BDTA
Bought
Jan 1, 2006, about then
Where
Fostoria, Ohio: Mobile/Manufactured Home
Who was involved
Unknown
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(1/29/2013) JOHNSON CONTROLS INC: York International Corp. (“York” or “Johnson Controls”) takes potential product safety issues very seriously and reviews all reported incidents we receive through saferproducts.gov. The product that is the subject of this report meets or exceeds the US Government and Industry Safety Standard requirements (i.e. ANSI Z21.47, CSA 2.3 or UL1995, CSA C22.2, etc.) as noted in our agency listings. Furthermore, the product is covered by a warranty. Warranty claims for the heat exchanger typically are handled by Stylecrest (the Distributor for this product). Johnson Controls is committed to providing safe products to consumers and, therefore, encourages consumers with any concerns about our products to contact the customer relations call center, toll-free, at 877-874-7378.

CPSC report 20121030-98455-2147462361. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Jan 12, 2012, sent to the company Jan 23, 2012, published by CPSC Feb 6, 2012

The product, in the report: Coleman Gas Furnace Model CP9C080B12MP11A, 98% MODULATING VARIABLE GAS FURNACE 80,000 BTU/HR

The condensate task developed a leak at the plastic welding line. It was certainly a manufacturing problem because this tank should never leak and it doesn’t move at all, ever.
The leaking water ran over some of the sheetmetal in the upper area of the furnace and found its way into the lower compartment which houses the electronic circuitry for controlling the furnace. I am concerned that it would have eventually caused a short-circuit and fire.
This furnace is <2 years old.

Model
CP9C080B12MP11A
Serial number
WOL9302534
Bought from
Hayes Heating
Bought
Jan 26, 2010
Where
Seattle, Washington: Home/Apartment/Condominium
Who was involved
Unspecified
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(2/6/2012) JOHNSON CONTROLS INC: York International Corp.(“York” or “Johnson Controls”) is committed to providing safe products and reviews all reported incidents. York has contacted the consumer that reported this incident to investigate and make sure that any appropriate remediation and/or reimbursements have been made. However, York is unable to fully investigate this particular report because the pan in question had been discarded. York has reviewed past warranty claims and confirms that we have not received any reports of condensate leaking onto any of the electrical components in the blower compartment.
York invites any consumer with a safety concern regarding one of its products, to contact York’s Consumer Relations call center toll free at (877) 874-7378.

CPSC report 20120112-2C0BF-2147471404. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Nov 29, 2011, sent to the company Mar 14, 2012, published by CPSC Mar 28, 2012

The product, in the report: Coleman Combustion Downflow Gas Furnance (propane) for Mobile Home

WE had a Coleman furnance installed in 2004. We had a repairman here to check the furnance because of the noise. Thank heavens. [REDACTED]. The firebox was known to have cracks in it after using it. We have three cracks, which one is large and the fan blades are melted. [REDACTED]. The company will not respond to my phone calls. The reason this furnance lasted this long is because we only used it for a backup in the winter. This furnance is for a mobile home, which we live in. The new furnance, which will be a Miller will cost us $2200.00 to have it installed. Without a furnance our pipes would freeze and break. The repaiarman said that we were really lucky not to of had a fire or carbon monoxide poisoning.

Model
DGAH077BBSA
Serial number
040701908
Bought from
Jamestown home comfort, Pennsylvania
Bought
Jul 23, 2004
Where
Clarendon, Pennsylvania: Mobile/Manufactured Home
Who was involved
Unspecified
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(11/29/2012) JOHNSON CONTROLS INC: Johnson Controls would like to clarify that this product, Coleman Furnace Model DGAH077BBSA, has not been recalled. Consumers can verify this through CSPC’s recall database. Furthermore, the firebox (also known as a heat exchanger) in this product is covered by a 10 year warranty and, if cracked, will be replaced under the terms of the standard limited warranty. Warranty claims for this furnace are handled by Stylecrest (the Distributor for this product). Johnson Controls is committed to providing safe products to consumers. Accordingly, the company invites this consumer and any other consumer with any concerns regarding one its products to contact the customer relations call center, toll-free, at 877-874-7378.

CPSC report 20111103-D6A63-2147473655. Submitter: Consumer Search for it on SaferProducts.gov
No one hurt
Made Jun 3, 2011, published by CPSC Jul 22, 2011

The product, in the report: Gas Furnace ROC# 201-106-03-F8C54-1185593

Consumer stated that she noticed the furnace covering had melted plastic around it, she is assuming that the power might have gone out to cause this, according to the manufacturer statement. Consumer said that there were 6 other homes in the comunity who experienced melting on their units.
Consumer stated that she feels that this unit is unsafe if it causes overheating, smoking and melting whenever there is a power outage and this seems to be a fire hazard.
A report of this hazard was made to [REDACTED] of the Brockton Fire Department.
Consumer is concern that this furnace is a safety hazard and should be reported.

Model
DGAA0908DPA
UPC
n/a
Serial number
WOB5565992
Bought from
unknown
Bought
Jun 5, 2005, about then
Where
Brockton, Massachusetts: Home/Apartment/Condominium
Who was involved
Unspecified
The reporter’s relation to them
Unspecified
As this report names them
Brand Coleman, made or sold by JOHNSON CONTROLS INC
How badly, in CPSC’s words
Incident, No Injury

The company’s comments, in its own words

(3/14/2012) JOHNSON CONTROLS INC: York International Corp. (“York”) is committed to providing safe products and reviews each incident reported to it by consumers. Please note that if the unit is in the heating mode and the fans are shut down improperly, such as by a power outage, then residual heat could cause the plastic housing to discolor and emit an odor in the proximity of the heat exchanger. York does not believe this is a safety hazard because the plastic housing conforms to UL94 requirements for flammability resistance of plastic parts.
York invites any consumer with a safety concern regarding one of its products to contact York’s Consumer Relations call center toll free at (877) 874-7378.

CPSC report 20110603-F8C54-1185593. Submitter: Consumer Search for it on SaferProducts.gov

CPSC’s disclaimer

Disclaimer: CPSC does not guarantee the accuracy, completeness, or adequacy of the contents of the Publicly Available Consumer Product Safety Information Database on SaferProducts.gov, particularly with respect to information submitted by people outside of CPSC.

Word for word, from the disclaimer in CPSC’s export.

Sources

U.S. Consumer Product Safety Commission, SaferProducts.gov public database export.

Released Oct 25, 2026 and checked Oct 25, 2026. Updated daily. Public domain (U.S. Government work). CPSC asks to be credited, and that no endorsement be implied.

Reports of harm are from the U.S. Consumer Product Safety Commission (CPSC), on SaferProducts.gov. CPSC does not endorse Hearth Record.

Coleman gas furnaces

At a glance

By month

How badly anyone was hurt

The reports, as CPSC published them

CPSC’s disclaimer

Sources

How to read a record

Every fact names its source.

A number never stands alone.

What needs attention is marked.

The public record comes first.