Electrical system: propulsion system: traction battery (New Flyer)
Vehicle recall 25V-631. NHTSA received New Flyer of America, Inc.’s report on Sep 19, 2025.
- NHTSA: park outside
Watch and the shortlist are kept with a free account, on every device. Your watch list. NHTSA’s own record is on nhtsa.gov.
The short answer
NHTSA received New Flyer of America, Inc.’s report on Sep 19, 2025. Copied from NHTSA on Oct 28, 2026.
- Park outside NHTSA’s advice to owners (needs attention)
- 655 vehicles potentially involved, by NHTSA’s count
Every line below is in NHTSA’s own words, with its source beside it.
What’s wrong with it?
A short circuit in a high voltage battery increases the risk of a fire.
New Flyer of America, Inc.
(New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses.
The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
- NHTSA’s part: Electrical system: propulsion system: traction battery.
What should you do?
Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer notified owners on 6/25/2026. Phase 3 will include 120 buses. New Flyer will notified owners on 9/9/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer’s customer service at 1-800-241-2947.
NHTSA’s advice: Park outside
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
- Check a vehicle by its VIN at NHTSA: the recalls still open on it are listed there.
Which ones are recalled?
NHTSA counts 655 vehicles potentially involved, across everything this recall names.
Each model year opens its own page: every recall naming it, its owner complaints and its crash ratings.
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
Who is recalling it?
- Made by New Flyer of America, Inc..
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
What the record doesn’t say
- NHTSA’s recall file doesn’t say whether anyone was hurt. Owners’ complaints are counted on each vehicle’s page.
- Whether one vehicle or seat has been fixed: only its maker, or NHTSA’s lookup with a VIN, can say.
- How many have been returned or fixed isn’t in the notice.
Hearth Record wrote these lines.
Sources
-
National Highway Traffic Safety Administration, Recalls flat file (FLAT_RCL_POST_2010).
Released Oct 28, 2026 and checked Oct 28, 2026. Updated daily. Public domain (U.S. Government work).
Vehicle, car seat, tire and vehicle equipment recalls, owner complaints and crash ratings are from the National Highway Traffic Safety Administration (NHTSA). Copied on Oct 28, 2026.