Electrical system: propulsion system: traction battery; electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software (New Flyer)
Vehicle recall 25V-566. NHTSA received New Flyer of America, Inc.’s report on Aug 29, 2025.
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The short answer
NHTSA received New Flyer of America, Inc.’s report on Aug 29, 2025. Copied from NHTSA on Oct 28, 2026.
Every line below is in NHTSA’s own words, with its source beside it.
What’s wrong with it?
A battery module that overheats increases the risk of a fire.
New Flyer of America, Inc.
(New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses.
An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
- NHTSA’s part: Electrical system: propulsion system: traction battery.
- NHTSA’s part: Electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software.
What should you do?
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer’s customer service at 1-800-241-2947.
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
- Check a vehicle by its VIN at NHTSA: the recalls still open on it are listed there.
Which ones are recalled?
NHTSA counts 1,170 vehicles potentially involved, across everything this recall names.
Each model year opens its own page: every recall naming it, its owner complaints and its crash ratings.
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
Who is recalling it?
- Made by New Flyer of America, Inc..
NHTSA, Recalls flat file. Released Oct 28, 2026. Updated daily.
What the record doesn’t say
- NHTSA’s recall file doesn’t say whether anyone was hurt. Owners’ complaints are counted on each vehicle’s page.
- Whether one vehicle or seat has been fixed: only its maker, or NHTSA’s lookup with a VIN, can say.
- How many have been returned or fixed isn’t in the notice.
Hearth Record wrote these lines.
Sources
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National Highway Traffic Safety Administration, Recalls flat file (FLAT_RCL_POST_2010).
Released Oct 28, 2026 and checked Oct 28, 2026. Updated daily. Public domain (U.S. Government work).
Vehicle, car seat, tire and vehicle equipment recalls, owner complaints and crash ratings are from the National Highway Traffic Safety Administration (NHTSA). Copied on Oct 28, 2026.