Electrical system: wiring: fuses and circuit breakers (Thomas Built Buses)
Vehicle recall 06V-136. NHTSA received FREIGHTLINER LLC’s report on Apr 25, 2006.
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The short answer
NHTSA received FREIGHTLINER LLC’s report on Apr 25, 2006. Copied from NHTSA on Oct 20, 2026.
Every line below is in NHTSA’s own words, with its source beside it.
What’s wrong with it?
IF THE PDM OVERHEATS IT MAY GENERATE SMOKE AND COULD RESULT IN A FIRE.
CERTAIN MY 2004 THROUGH 2006 THOMAS BUILT HDX, EF, AND FS-65 SCHOOL BUSES MANUFACTURED BETWEEN OCTOBER 4, 2004, AND FEBRUARY 14, 2006.
THE BODY POWER DISTRIBUTION MODULE (PDM) WAS MANUFACTURED WITH COPPER CIRCUITS THAT ARE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, POSSIBLY CAUSING THE BOARD TO OVERHEAT.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- NHTSA’s part: Electrical system: wiring: fuses and circuit breakers.
What should you do?
THOMAS BUILT WILL NOTIFY OWNERS AND WILL REPLACE THE PDM’S THIN COPPER CIRCUITS WITH THICKER COPPER CIRCUITS. THE RECALL BEGAN ON JUNE 30, 2006. OWNERS MAY CONTACT THOMAS BUILT AT 1-877-660-4938.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- How to reach the firm: FREIGHTLINER RECALL NO. FL-475.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION’S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
- Check a vehicle by its VIN at NHTSA: the recalls still open on it are listed there.
Which ones are recalled?
NHTSA counts 11,666 vehicles potentially involved, across everything this recall names.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- Thomas Built Buses EFand 2004, 2005 and 2006, before the model years listed here
- Thomas Built Buses FS-65and 2004, 2005 and 2006, before the model years listed here
- Thomas Built Buses HDXand 2004, 2005 and 2006, before the model years listed here
Who is recalling it?
- Made by FREIGHTLINER LLC.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
What the record doesn’t say
- NHTSA’s recall file doesn’t say whether anyone was hurt.
- Whether one vehicle or seat has been fixed: only its maker, or NHTSA’s lookup with a VIN, can say.
- This recall names only model years before 2015, which have no pages here. Your VIN, at NHTSA, says which recalls are open on a vehicle.
- How many have been returned or fixed isn’t in the notice.
Hearth Record wrote these lines.
Sources
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National Highway Traffic Safety Administration, Recalls flat file before 2010 (FLAT_RCL_PRE_2010).
Released Oct 20, 2026 and checked Oct 20, 2026. Updated daily. Public domain (U.S. Government work).
Vehicle, car seat, tire and vehicle equipment recalls, owner complaints and crash ratings are from the National Highway Traffic Safety Administration (NHTSA). Copied on Oct 20, 2026.