Structure: body (Thomas)
Vehicle recall 05V-392. NHTSA received FREIGHTLINER LLC’s report on Sep 8, 2005.
Watch and the shortlist are kept with a free account, on every device. Your watch list. NHTSA’s own record is on nhtsa.gov.
The short answer
NHTSA received FREIGHTLINER LLC’s report on Sep 8, 2005. Copied from NHTSA on Oct 20, 2026.
Every line below is in NHTSA’s own words, with its source beside it.
What’s wrong with it?
A NONCOMPLIANCE WITH FMVSS 221 MAY, WITHOUT WARNING, RESULT IN AN INCREASE OF A STRUCTURAL COLLAPSE OF THE SCHOOL BUS IN THE EVENT OF A CRASH.
CERTAIN MY 2004 AND 2005 THOMAS BUILT SAF-T-LINER C2 SCHOOL BUSES MANUFACTURED BETWEEN AUGUST 2004, AND MAY 5, 2005.
THERE IS AN EXCESSIVE GAP BETWEEN ADJOINING INTERIOR PANELS ABOVE THE REAR RIGHT SIDE WINDOW WHICH DOES NOT CONFORM TO THE STRENGTH REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 221, SCHOOL BUS BODY JOINT STRENGTH.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- NHTSA’s part: Structure: body.
What should you do?
THOMAS BUILT WILL NOTIFY IT CUSTOMERS AND REPAIR THE JOINT BY ADDING A BRACKET SECURED WITH SCREWS AND ADHESIVE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT THOMAS BUILT AT 1-877-660-4938.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- How to reach the firm: FREIGHTLINER RECALL NO. FL-456.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION’S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY:1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
- Check a vehicle by its VIN at NHTSA: the recalls still open on it are listed there.
Which ones are recalled?
NHTSA counts 315 vehicles potentially involved, across everything this recall names.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
- Thomas SAF-T-Liner C2and 2004 and 2005, before the model years listed here
Who is recalling it?
- Made by FREIGHTLINER LLC.
NHTSA, Recalls flat file before 2010. Released Oct 20, 2026. Updated daily.
What the record doesn’t say
- NHTSA’s recall file doesn’t say whether anyone was hurt.
- Whether one vehicle or seat has been fixed: only its maker, or NHTSA’s lookup with a VIN, can say.
- This recall names only model years before 2015, which have no pages here. Your VIN, at NHTSA, says which recalls are open on a vehicle.
- How many have been returned or fixed isn’t in the notice.
Hearth Record wrote these lines.
Sources
-
National Highway Traffic Safety Administration, Recalls flat file before 2010 (FLAT_RCL_PRE_2010).
Released Oct 20, 2026 and checked Oct 20, 2026. Updated daily. Public domain (U.S. Government work).
Vehicle, car seat, tire and vehicle equipment recalls, owner complaints and crash ratings are from the National Highway Traffic Safety Administration (NHTSA). Copied on Oct 20, 2026.