Hearth Record

CPSC, Polaris Industries Announce Recall of Select Model Year 2004.5 and 2005 Sportsman and 2005 Model Year Scrambler ATVs

Home product recall 05-568. Announced by CPSC on May 3, 2005.

CPSC’s own notice, on cpsc.gov

Watch and the shortlist are kept with a free account, on every device. Your watch list. CPSC’s own notice is on cpsc.gov.

The short answer

Announced by CPSC on May 3, 2005. Copied from CPSC on Oct 19, 2026.

Every line below is in CPSC’s own words, with its source beside it.

What’s wrong with it?

Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

What should you do?

Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

  • How to reach the firm: Call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET everyday, or log on to the company’s Web site at www.polarisindustries.com

Which ones are recalled?

Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the right front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The VIN, or serial number is permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Model(s) Affected Model Number(s) Serial Number Range - (last six numbers of VIN) 2004.5 Sportsman 500 A04CH50AR 4XACH50A*4 407617-407876 2005 Sportsman 400 A05MH42AB 4XAMH42A*5A 354270-354759, 360481-360630 4XAMH42A*5B 411353-412822 4XAMH42A*5A 353730-354269, 360631-360780 4XAMH42A*5B 411593-411832, 413068-413137 2005 Sportsman 500 A05MH50AB A05MH50AC A05MH50AG A05MH50AH 4XAMH50A*5A 350562-351321, 355431-355580, 359016-359730, 362935-362979 4XAMH50A*5B 407877-408216, 411873-411912, 415275-416014, 417015-417299 4XAMH50A*5A 355581-355835, 358431-358715, 359831-360290 4XAMH50A*5B 411913-412207, 415350-415419, 416015-416279, 417315-417614, 418310 4XAMH50A*5A 350342-351590, 355280-355430, 358716-359790 4XAMH50A*5B 408217-408556, 411833-411872, 415200-415274, 416280-416564, 417615-418114 4XAMH50A*5A 350782-351051, 355130-355279, 359231-359630, 362765-363854 4XAMH50A*5B 412208-412332, 415420-415754, 416715-417014, 418510-418704 2005 Sportsman 600 A05MH59AK 4XAMH59A*5A 349790-350341 2005 Sportsman 700 A05MH68AK A05MH68AN A05MH68AP 4XAMH68A*5A 349720-349789, 351776-352060, 353253-353487, 356181-356390 4XAMH68A*5A 360901-361245, 362707-362764, 363575-363646 4XAMH68A*5A 349130-349719, 351591-351775, 353488-353729, 355836-356180 4XAMH68A*5A 360781-360900, 361286-361545, 362582-362706 4XAMH68A*5A 362597-362609 2005 Scrambler 500 A05BG50AA 4XABG50A*52 523011-523889, 527617-528602

About 14,882 units, as CPSC gives them.

Polaris 2004.5 ‘Sportsman 500,’ 2005 ‘Sportsman 400,’ ‘Sportsman 500,’ ‘Sportsman 600,’ ‘Sportsman 700,’ and 2005 ‘Scrambler 500’.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

CPSC’s photos

CPSC shows 3 photos on its notice. Hearth Record doesn’t copy them; each opens on cpsc.gov.

Who made and sold it?

  • Made by Polaris Industries Inc., Medina, Minn.
  • Polaris dealers sold these ATVs nationwide, from August 2004 through February 2005, for between $5,999 and $7,299.
  • Made in United States, as the notice gives it.
Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

Was anyone hurt?

Polaris has received 26 reports of the ECM overheating. No injuries have been reported.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

What the record doesn’t say

  • The notice lists no UPCs, so check the model, the description and the photos.
  • The notice lists no model numbers in a field of their own; its description may give them.
  • How many have been returned or fixed isn’t in the notice.
Source:

Hearth Record wrote these lines.

Sources

  • U.S. Consumer Product Safety Commission, Recalls API.

    Checked Oct 19, 2026. Updated daily. Public domain (U.S. Government work). CPSC asks to be credited, and that no endorsement be implied.

Source:

Recalls of kids’ and home products are from the U.S. Consumer Product Safety Commission (CPSC). CPSC does not endorse Hearth Record. Copied on Oct 19, 2026.

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An example nursing home

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Not fully inspected in over two years (CMS flag)

11 health citations at the latest inspection cycle

The state average is 14.3.

Source:

CMS, State and US Averages and Health Deficiencies. Released Oct 8, 2026. Updated monthly.

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