CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and ATVs
Home product recall 05-563. Announced by CPSC on Apr 13, 2005.
- CPSC: stop using it
Watch and the shortlist are kept with a free account, on every device. Your watch list. CPSC’s own notice is on cpsc.gov.
The short answer
Announced by CPSC on Apr 13, 2005. Copied from CPSC on Oct 19, 2026.
- Stop using it what CPSC tells owners to do now (needs attention)
- About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs units, as CPSC gives them
- Reported injuries, in the notice (needs attention)
Every line below is in CPSC’s own words, with its source beside it.
What’s wrong with it?
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.
What should you do?
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their off-road motorcycle or ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.
- How to reach the firm: Call Yamaha at (800) 227-5963 between 8 a.m. and 6 p.m. ET everyday, or log on to the company’s Web site at www.yamaha-motor.com
Which ones are recalled?
Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have “Grizzly 125” written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either “PW80” or “TT-R90” written on both sides of the bodywork. The off-road motorcycles are blue and white.
About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs units, as CPSC gives them.
Yamaha PW80 and TT-R90 Off-Road Motorcycles and Grizzly 125 ATVs.
CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.
CPSC’s photos
CPSC shows 3 photos on its notice. Hearth Record doesn’t copy them; each opens on cpsc.gov.
Who made and sold it?
- Made by Yamaha Motor Corporation, U.S.A., Cypress, California.
- Yamaha dealers sold these Off-Road Motorcycles nationwide during 2004 for between $1,249 and $1,699. Yamaha dealers sold these ATVs nationwide during 2004 for between $3,099 and $3,349.
- Made in Japan, as the notice gives it.
CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.
Was anyone hurt?
Yamaha received no reports of incidents or injury involving separation of the rear brake shoe material.
CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.
What the record doesn’t say
- The notice lists no UPCs, so check the model, the description and the photos.
- The notice lists no model numbers in a field of their own; its description may give them.
- How many have been returned or fixed isn’t in the notice.
Hearth Record wrote these lines.
Sources
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U.S. Consumer Product Safety Commission, Recalls API.
Checked Oct 19, 2026. Updated daily. Public domain (U.S. Government work). CPSC asks to be credited, and that no endorsement be implied.
Recalls of kids’ and home products are from the U.S. Consumer Product Safety Commission (CPSC). CPSC does not endorse Hearth Record. Copied on Oct 19, 2026.