Hearth Record

CPSC, Weil-McLain Announce Recall of Ultra 155 & 230 Gas Boilers

Home product recall 03-540. Announced by CPSC on May 13, 2003.

CPSC’s own notice, on cpsc.gov

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The short answer

Announced by CPSC on May 13, 2003. Copied from CPSC on Oct 19, 2026.

Every line below is in CPSC’s own words, with its source beside it.

What’s wrong with it?

Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned that loose gas fittings could result in leaking gas, fire and/or explosions, that could cause bodily injuries or property damage.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

What should you do?

Weil-McLain is providing distributors and installers with a “Safety Notice” package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to tighten the gas valve union. Installers will be reimbursed $50 for each boiler they inspect.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

  • How to reach the firm: Call Weil-McLain at 219-879-6561 between 8 a.m. to 4 p.m. CT, Monday through Friday, excluding holidays, and ask for Consumer Relations, or visit the firm’s website at www.weil-mclain.com

Which ones are recalled?

The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for space heating. They have 93% operating efficiency and use a cast aluminum, mono block heat exchanger packaged in a glossy silver/flat black jacket.

1,700 units, as CPSC gives them.

Ultra 155 & Ultra 230 Gas Boilers.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

CPSC’s photos

CPSC shows 3 photos on its notice. Hearth Record doesn’t copy them; each opens on cpsc.gov.

Who made and sold it?

  • Made by The Weil-McLain Company, Michigan City, Ind.
  • Nationally at plumbing and heating wholesale distributors to plumbers and contractors from December 2002 through February 2003 for approximately $4500.
  • Made in United States, as the notice gives it.
Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

Was anyone hurt?

None reported.

Source:

CPSC, Recalls API. Checked Oct 19, 2026. Updated daily.

What the record doesn’t say

  • The notice lists no UPCs, so check the model, the description and the photos.
  • The notice lists no model numbers in a field of their own; its description may give them.
  • How many have been returned or fixed isn’t in the notice.
Source:

Hearth Record wrote these lines.

Sources

  • U.S. Consumer Product Safety Commission, Recalls API.

    Checked Oct 19, 2026. Updated daily. Public domain (U.S. Government work). CPSC asks to be credited, and that no endorsement be implied.

Source:

Recalls of kids’ and home products are from the U.S. Consumer Product Safety Commission (CPSC). CPSC does not endorse Hearth Record. Copied on Oct 19, 2026.

How to read a record

Four things every record does, shown on an example record made up for this guide.

An example record, made up for this guide

An example nursing home

Made up for this guide: no real place is shown

Not fully inspected in over two years (CMS flag)

11 health citations at the latest inspection cycle

The state average is 14.3.

Source:

CMS, State and US Averages and Health Deficiencies. Released Oct 8, 2026. Updated monthly.

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